WDT UP150 – 150 kN Hydraulic Crimping Machine

The WDT UP150 is a high-capacity hydraulic crimping machine designed for applications requiring high crimping force, excellent repeatability and precise process control.

With 150 kN of crimping force and a linear crimping movement, the UP150 is designed for processing large cross-section cables, including battery cables and automotive and industrial applications. Its compact benchtop design, integrated hydraulic unit and low noise level make it particularly suitable for demanding production environments.

Precision and control with every crimp

The UP150 features an integrated crimping force monitoring system, allowing tolerances to be defined, non-conforming parts to be identified and process results to be documented. This provides the operator with continuous quality control and helps ensure greater consistency throughout production.

The forced sequence control provides an additional level of process safety, while the linear crimping movement contributes to high-quality and repeatable crimping results, particularly in automotive and industrial applications.

Flexibility for different applications

The UP150 has been developed to meet a wide range of production requirements. Its tool-free quick-change adapter system allows applications to be changed quickly and easily.

The machine is available with different adapters and, subject to compatibility, can also be used with dies from other manufacturers. WDT also offers customised dies adapted to the contacts and specific requirements of each application.

Key Features

• 150 kN crimping force
• Linear crimping movement for high quality and repeatability
• Integrated crimping force monitoring
• Tolerance definition and detection of non-conforming parts
• Result recording and process documentation
• Tool-free quick-change adapter system
• Multilingual touchscreen
• Part and batch counter
• 100 program memory positions
• Forced sequence control for increased process safety
• Programmable return stroke to optimise cycle time
• 3 password-protected access levels: Setup, Production and Administrator
• Support for different adapters and dies
• Standard solutions with or without positioning system
• Possibility of customised solutions according to specific requirements
• Integrated hydraulic unit
• Compact and quiet design
• Made in Germany
• Complies with CE requirements

Applications

The WDT UP150 is particularly suitable for processing large cross-section cables, including high-power applications and battery cables.

• Non-insulated contacts: up to 400 mm²
• Insulated terminals: up to 400 mm²
• Automotive connectors: up to 150 mm²

Technical Data

A solution ready for modern production

The WDT UP150 combines power, precision, flexibility and process control in a single machine. It is particularly suitable for wire harness manufacturers and automotive and industrial applications that require the processing of large cross-section cables while maintaining high levels of quality and traceability.

WDT also offers the possibility of integrating its crimping solutions into digital production processes through interfaces such as OPC-UA, MES and Profinet, facilitating integration into modern production systems.

WDT UP150

150 kN of force. Precise control. High-quality crimping.

For standard applications or specific requirements, WDT offers different adapters, dies and customised solutions.