The X-Scan is specialised software for the quality control and documentation of crimped connections, allowing cross-sections of crimped terminals to be analysed and results to be verified quickly and accurately.
The software enables a documented verification process for crimp cross-sections, helping to detect hidden defects, incorrect settings and issues related to the crimping tool or equipment. Results can be recorded and documented to ensure traceability of the quality control process.
The quality of crimped connections is fundamental in wiring harness production. Undetected defects or incorrect machine or crimping tool settings can compromise product quality and lead to failures in wiring harness assemblies.
The X-Scan allows crimp cross-sections to be analysed and documented in accordance with DIN EN ISO 1463, creating a record of the quality verification process.
✔ Intuitive and easy-to-use interface
✔ Live image and freeze-frame image display
✔ Compatibility with DirectShow-compatible cameras
✔ User and account management
✔ Assisted calibration of different zoom levels
✔ Continuous electronic image zoom
✔ 2D measurement operations and measurement assistant
✔ Automatic detection of crimp contours
✔ Area calculation, including inner crimp area and voids
✔ Variation analysis and ratio calculation
✔ Detailed reference function
✔ Network capability
✔ Compliance with international standards and documentation in accordance with DIN EN ISO 1463
✔ Integration with pull testers, calipers and barcode/QR code scanners
✔ Report editor with Excel and PDF templates
✔ Excel data import for report creation
✔ Export to Excel, PDF, JPEG and BMP, as well as direct printing
✔ Image database with thumbnail preview function
✔ Multilingual interface
The X-Scan provides measurement and analysis tools for evaluating different parameters of the crimp cross-section.
Among other functions, the software allows you to analyse:
Automatic contour detection and the measurement assistant make the analysis process faster and more consistent.
Analysis results can be stored in an image database, allowing records to be accessed later using thumbnail previews.
The report editor allows quality control documentation to be created using Excel and PDF templates, with the option to export results in different formats.
This documentation capability makes it possible to maintain a record of the checks performed and facilitate traceability of the quality control results.
The X-Scan can work together with various types of equipment used for quality control, including:
✔ Pull testers
✔ Calipers
✔ Barcode and QR code scanners
✔ DirectShow-compatible cameras
Windows 11-compatible PC, equipped with:
The software is available in German, English, French, Spanish, Portuguese, Polish, Czech, Russian, Hungarian, Japanese, Chinese and Korean, with the possibility of adding further languages.
