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KM Digitech LIMS E2 – Automatic Cutting, Stripping and Crimping Machine

KM Digitech LIMS E2 – Automatic Cutting, Stripping and Crimping Machine

KM Digitech LIMS E2 is a complete crimp center, easy to use, with an excellent cost-benefit ratio

The KM Digitech LIMS E2 is an automatic machine for wire cutting, stripping and crimping, developed for wire harness manufacturers looking for a complete, flexible and efficient solution for automating wire processing.

Manufactured in South Korea, the LIMS E2 combines Korean build quality and engineering with a philosophy particularly focused on practical use: high equipment level, simple operation, accessible maintenance and controlled operating costs.

It is a solution designed for companies looking to automate production without adding unnecessary complexity to the process.

High equipment level

The LIMS E2 offers a particularly comprehensive standard equipment level for its class of machine.

Depending on the configuration, it can perform different processing operations on a single platform, including:

  • Cutting
  • Stripping (full, partial and window stripping)
  • Crimping
  • Crimping on both ends
  • Double crimping
  • Seal insertion
  • Twisting
  • Tinning
  • Closed-barrel terminal crimping
  • Inkjet marking
  • Crimp force monitoring
  • Automatic crimp height adjustment
  • Industry 4.0

More operations in a single machine means a simpler and potentially more efficient process.

Ease of use

Ease of use is one of the LIMS E2's strongest differentiating advantages compared with competing solutions.

The machine was developed with a truly operator-oriented philosophy. The interface is intuitive, and job configuration has been designed to be easy to understand and operate, allowing new operators to learn how to use the equipment quickly.

This can provide important benefits for the user:

  • Faster operator training
  • Intuitive operation
  • Simplified setup
  • Less dependence on highly specialised operators and technicians
  • Greater autonomy in daily operation
  • Easy adaptation to different production references

Industrial technology does not have to mean complexity.

Simple maintenance and controlled costs

The LIMS E2's ease of use also extends to maintenance.

The machine was designed with a practical approach, allowing maintenance and service operations to be carried out in a relatively simple and straightforward way.

Simple maintenance can mean:

  • Less intervention time
  • Easier diagnostics
  • Less complexity during maintenance operations
  • Controlled maintenance costs
  • Reduced downtime
  • Numerous standard components in its construction

For any wire harness manufacturer, these factors have a direct impact on the real cost of production.

An efficient machine should not only produce well. It should also be easy to maintain.

Low energy consumption

The costs of an industrial machine do not end with the initial investment.

Energy consumption represents a part of the operating costs throughout the equipment's lifetime.

The LIMS E2 has been designed to maintain low energy consumption, helping to keep operating costs under control.

Combined with simple maintenance and a competitive investment, this further strengthens the machine's cost-benefit ratio.

South Korean quality and engineering

KM Digitech develops and manufactures its equipment in South Korea.

The LIMS E2 combines robust industrial construction with a simplified approach focused on functionality, ease of use and maintenance.

The result is a machine designed not simply to meet a list of specifications, but to be used every day in a real industrial environment.

South Korean quality. Engineering designed for real-world use.

Processing capacity

The LIMS E2 was developed to handle a wide range of wire processing applications.

Wire range

28–12 AWG / 0.08–3 mm²

Depending on the configuration and application, additional ranges may be available.

Wire length

30 mm to 99 m

Stripping length

1–15 mm

Maximum feeding speed

Up to 8 m/s

Crimping force

2.5 tons / 25 kN

Crimping stroke

30 or 40 mm

Actual production capacity depends on the wire type, length, terminals, operations performed and specific equipment configuration.

One machine, multiple possibilities

The flexibility of the LIMS E2 allows the equipment to be adapted to different production processes.

Cutting and stripping

Automatic wire cutting and end preparation according to the defined parameters.

Crimping

Automatic terminal crimping on one or both ends, with crimp force monitoring and automatically adjustable crimping press.

Seal insertion

Possibility of integrating seal insertion operations for specific applications.

Double crimping

Processing of different terminals on the same wire.

Twisting and tinning

Additional end preparation operations for specific applications.

Window stripping

Possibility of performing window stripping.

Marking

Possibility of integrating Inkjet printing for wire identification.

Applications

The KM Digitech LIMS E2 is suitable for different areas of wire harness and electrical component production, including:

  • Electrical wire harnesses
  • Automotive wire harnesses
  • Electrical and electronic equipment
  • Industrial equipment
  • Control systems
  • Electrical components
  • Wire harness sub-assemblies
  • Other applications using terminated wires

The machine's flexibility allows it to be adapted to the specific requirements of different production processes.

Why choose the KM Digitech LIMS E2?

Excellent cost-benefit ratio

A high equipment level and a wide range of possibilities with a competitive investment.

Very easy to use

An operator-oriented operating philosophy with a short learning curve.

Simple maintenance

A practical architecture that facilitates maintenance and service operations.

Low energy consumption

Controlled operating costs and efficient energy use.

High equipment level

Several processing operations can be integrated into a single machine.

South Korean quality

Manufacturing and engineering in South Korea, combining industrial quality with a practical approach.

High flexibility

Different configurations allow the machine to be adapted to multiple processes and applications.

Technical expertise

Trustec has practical experience in the installation, commissioning and operation of wire processing equipment, including KM Digitech, Schleuniger and Komax solutions.

KM Digitech distribution in Europe

Trustec is a distributor of KM Digitech solutions for the European market, supplying this equipment to wire harness manufacturers and other industrial companies.

Our work does not end with supplying the machine.

We support the customer throughout the entire process, from equipment selection and configuration to installation, commissioning and ongoing technical support.

Installation, technical support and spare parts

Purchasing an automatic machine is only part of the process.

To ensure that the equipment operates correctly and maintains its performance over the years, appropriate technical support is essential.

Trustec provides:

  • Installation
  • Commissioning
  • Equipment configuration
  • Operator training and support
  • Technical support
  • Preventive maintenance
  • Corrective maintenance
  • Spare parts
  • Consumables and components
  • Diagnostics and troubleshooting
  • Process optimisation support
  • After-sales service

This support allows the customer to have a single partner for the equipment, from installation through to maintenance and technical assistance throughout its lifetime.

Technical experience that makes the difference

Trustec works directly with wire processing equipment and understands the real requirements of this type of production.

Our experience with different technologies and manufacturers allows us to understand not only a machine's specifications, but also how it performs in a real production environment.

We use this experience to help customers choose the right configuration, install the equipment correctly and get the most from the solution.

A solution designed for the real world

The LIMS E2 stands out not only because of the number of functions it can integrate.

Its real value lies in the combination of features that make a difference every day in a factory:

high equipment level, ease of use, simple maintenance, low energy consumption and an excellent cost-benefit ratio.

For companies looking to automate wire processing, the LIMS E2 offers a particularly interesting alternative: a capable and comprehensive machine without unnecessary complexity.

Technical data

Feature Specification
Model LIMS E2
Manufacturer KM Digitech
Machine type Automatic cutting, stripping and crimping
Standard wire range 28–12 AWG
Standard cross-section 0.08–3 mm²
Wire length 30 mm – 99 m
Stripping length 1–15 mm
Crimping force 2.5 t / 25 kN
Crimping stroke 30 or 40 mm
Maximum feeding speed Up to 8 m/s
Feeding Rollers
Crimping base 3-point, Tyco/AMP style
Power supply 220 V, 50/60 Hz
Compressed air 6 bar / 90 psi
Dimensions (L × W × H) 3,346 × 1,637 × 2,289 mm
Weight 650 kg

Specifications may vary depending on the configuration, application and installed accessories.

KM Digitech LIMS E2

Complete. Simple. Efficient.

An automatic wire processing solution combining South Korean quality, a high equipment level, ease of use, simple maintenance and an excellent cost-benefit ratio.

KM Digitech distribution in Europe · Installation · Technical support · Spare parts · After-sales service

LIMS-E2

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